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First off was the bodywork, the roof and some of the interior. The car was sanded down to bare metal (frame-on), where it proved to have no bondo and no dents. There were a few bits missing due to rust, but the car was, after all, 30 years old and originally a west-coast Vancouver vehicle. Body straightness was also checked on the jig, and proved to require no adjustment. |
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Welding was required to replace missing metal.
The car proved to have rust in all the places unibody Chrsylers
of the '60s are prone to it: under the hood along the join between
inner and outer fenders, along the lower rear quarter panels where
they join the trunk extensions, and behind the front wheel well
openings. A bit of rust also showed up on the driver side floor
panels so they were reinforced. Welding was done by a very smooth
operator who did such a good job on the body panels that almost
no bondo was required to fill in imperfections.
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The car then went over to Theo DeGreeve's for a new roof and new skins on the seats. You can see the body has been primed with a high-solids primer here. The roof was put on before the final paintjob to minimise scratching of the finish while the paint was still soft. The car got a new black roof, a new backlight, new bowpads, and the chrome surrounding all these pieces was given a good going over by hand to remove any developing rust on the rails. |
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The front seats were taken out for recovering, and the driver side frame welded where it had cracked. The driver side also got inflatable lumbar support and an electric seat heater (does that ever make a difference in the winter!). It turned out from the date on the backside of the vinyl that the seats had last been recovered in 1979 or 1980. It looks like I can expect about a dozen years of life out of this recovering. |
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Since then I've also converted the front brakes from drums to disks. This necessitated putting parts from a 1972 Dart under the car, since I couldn't find a Valiant or Barracuda from 1966 to cannabalise. The Signet, Dart and Barracuda for 1966 were available with front disks from Chrysler as a factory option. The woman who bought this car new had opted just to go for regular drums though, which is a bit funny since she also ordered the V8. |
So I've made a few changes to the old girl since I bought her. An improved stereo, the tranny has been rebuilt, the battery replaced with a reproduction '60's Mopar model, new drums in the back, new disks up front, the radiator has been rebuilt with a high performance core using the old cap so that it looks original, high-output 100-amp alternator, new roof, backlight, tonneau, upholstery front and back, new carpets and paint, the 13" rims were replaced with 14 inchers with Coker Classics, and those in turn replaced by Cragar S/S 14x6 mags shod with Goodyear Eagle STs.
Left to do: wear out the motor enough to make a rebuild worth it (it's a Valiant - that might take a while...), then up the specs to Commando status with a four-barrel and a warm cam. Put in an 8 3/4" positrack rear with faster gears and maybe put disks in the back too. I heard there's a mod where ABS can be added without too much trouble if there are disks all 'round. I'm still looking into that. Finish the interior: the doors need recovering, and a previous owner cut speaker holes into the doors. Those need to be covered over and speakers repositioned somewhere less invasive. I'm looking into folded horns with separate midranges. Ideally I'd like to replace the dash and put in the original AM radio, but then I'd have to reposition the tape deck and CD player somewhere innocuous and safe. I understand old radios can be rebuilt with modern hardware to look authentic but still kick. And finally, I need to detail the trunk, with new trunk liners and some information on how the jack is supposed to be stored.
Finally, you may ask yourself just what I do with the car now that I've put all this time and effort into it? Well, just to prove it is a daily driver...
But the real payoff is driving it, so here are a few shots from the drivers seat. I hope you've enjoyed this little trip around my car. Wave if you see me driving it around. There is probably no other '66 Valiant this colour in the world. Just make sure you're not waving at a '69 'Cuda though, the driver might not understand...